Windtrax
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Spring 2025 · Spring 2025

Windtrax

01

Overview

Windtrax is a fan that tracks the closest person in the room and rotates to follow them while blowing cool air. It uses an IMX708 Arducam with a Raspberry Pi and YOLO for real-time person detection. Cooling is provided by a DURA-COOL evaporative pad: the pad is soaked in distilled water and frozen, so Windtrax blows cool air. The fan turns off when no one is detected, saving electricity. The system includes a 775 12V DC motor and NEMA 17 stepper motor, 3D-printed PLA parts, and a Bluetooth app.

  • Person tracking with YOLO and Arducam on Raspberry Pi
  • DURA-COOL evaporative cooling pad (frozen, distilled water)
  • Turns off when room is empty to save energy
  • Bluetooth app for on/off and speed
  • 3D-printed PLA body, 775 DC + NEMA 17 stepper motors
02

Team

Windtrax team
03

Software used

  • Python
  • YOLO (Ultralytics)
  • gpiozero
  • Raspberry Pi OS
  • Picamera2
  • Bluetooth app
04

Design & manufacturing

  • Mechanical: 775 12V DC motor, NEMA 17 stepper, custom motor brackets, 3D-printed PLA (black). Exposed cooling reservoir, translucent side panels.
  • Cooling: DURA-COOL evaporative pad in compartment behind fan intake; submerged in distilled water before use; airflow through pad for phase-change cooling.
  • Electronics: Raspberry Pi 5, Arducam Camera Module 3, DROK 12V-to-5V buck converter, 12V 30A 360W power supply. 10 AWG and 18 AWG wire, ring connectors, velcro and zip ties.
  • Software: YOLOv8n (Ultralytics) for person detection; gpiozero for stepper (TMC2209 driver); deadzone to reduce jitter; reset to center when no person detected.
05

Challenges & resolutions

  • Problem: Raspberry Pi 5 overheating during tracking.

    Solution: Active cooling: heatsink with miniature fan over processor.

  • Problem: Power instability when both motors active.

    Solution: Upgraded to 12V 30A power supply; 6-way fuse box for distribution and safety.

  • Problem: Arducam failing to initialize on boot; tracking jitter at frame edge.

    Solution: Startup delay; resolution matched to camera; deadzone in center to prevent overcorrection.

06

Materials & cost

  • 775 DC Motor 12V
  • BTS7960 motor driver
  • NEMA 17 Stepper (x2)
  • GT2 Timing Belt
  • DuraCool pad
  • 6-way 12V Fuse Box
  • 12V 30A 360W Power Supply
  • TMC2209 Stepper Driver
  • DROK Buck Converter
  • 10 AWG / 18 AWG wire
  • Ring terminals
  • Orange Pi Zero 3 / USB camera (alternates)
  • Raspberry Pi 5
  • Arducam Module 3

Total cost: $73.95

07

User guide

  • 01Get started: Submerge blue evaporative cooling pad in distilled water → place in rear panel slot → snap in. Download WindTrax app.
  • 02Connect: Turn Bluetooth ON → Open WindTrax App → Scan for Devices → Select "windtrax" → Pair when prompted.
  • 03Pad replacement: Wet pad with distilled water, wring lightly; insert into cartridge; slide cartridge into shroud slot. After use, remove and wring pad; store extra saturated pads in freezer for better results.
  • 04Power off: Turn off in app → flip red switch on base → unplug → leave pad to dry before storing.
08

Maintenance

  • Use distilled water for the cooling pad to prevent mold. When not in use for 1+ week, dry the pad and place in rear panel slot.

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